NanoFiber Electrospinning and Yarning Machine - ESVY-100
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Introduction
ESVY-100 NanoFiber Electrospinning and Yarning Machine is an integrated machine combining nanofiber electrospinning and nanofiber vortex yarning. In electrospinning mode, the machine produces nanofibers with diameters from 20-1000 nm from one or multi polymer solutions. In vortex yarning mode, the machine produces fascinated nanofiber yarns with diameter lower than 0.1mm from one or multi polymer solutions. It can be reconfigured from an electrospinning system to a votex yarning system quickly and easily, and vise versa.
Features
- Compact and high precision machine for producing fibers in nano scale and yarns in an integrated system;
- Automatically controlled nozzle adjusting units for both vertical and horizontal direction;
- PLC control for automatic mode and manual mode, easy to operate and precise control;
- Specially designed syringe pump supplying solutions continuously with adjustable flow rate, suitable for use with different types of solutions;
- Include two high Voltage power supply for long time operation, electric field continuously adjustable between 0-40kV;
- Collectors for electrospinning and yarning;
- Easy to convert from an electrospinning system to a yarning system quickly and easily, and vise versa;
- Modulated design, suitable for being customized for various applications for various space limitations;
- The Cabinet is equipped with a temperature control unit, a humidity control unit, and an exhaust duct, customizable to clients’ needs;
- Nanofiber electrospinning and vortex yarning fume hood
Technical Specifications
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Machine Cabinet |
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Dimension (LXWXH) |
L 95.0 cm x W 83.0cm x H 182.0 cm |
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Dimension of Chamber (LXWXH) |
L 80.0 cm x W 72.0cm x H 63.0 cm |
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Stand alone |
Yes |
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Movement |
Four casters |
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Weight |
300Kg |
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Working temperature |
5° C～30° C |
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Working humidity |
< 70% |
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Structure |
Aluminum, Stainless steel, epoxy panel, and insulation material |
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High Voltage Power Supply |
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Input power |
110kV/60Hz or 220kV/50Hz |
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Maximum power consumption |
1800 W (when heater is on) |
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Units of high voltage power |
2 |
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Anode polarity high voltage power output |
0～40kV/2mA single output, customizable |
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Cathode polarity high voltage power output |
0～-40kV/2mA single output, continuous adjustable, customizable |
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Power supply protection mode |
Automatic reset |
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Output current |
Maximum 2mA |
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Stability |
≤0.2% |
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Accuracy |
≤0.5% |
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Display |
Digital |
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Voltage display accuracy |
0.1KV |
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Current display accuracy |
1µA |
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Work time |
Continuous |
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Power protection mode |
Automatic reset |
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Power protection |
The high voltage power supply is well insulated from the non high voltage working area and all other components |
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Ground |
Ground wire |
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Electrically controlled nozzle support adjusting system in both vertical and horizontal direction (included) |
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Height adjusting arm for adjusting nozzle support vertically |
2 sets for two nozzle supports respectively, symmetrically installed. |
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Adjusting speed |
0~200 mm/min |
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Adjusting stroke |
0~150 mm |
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Height adjusting arm for nozzle support horizontally |
2 sets for two nozzle supports respectively, symmetrically installed. |
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Adjusting speed |
0~200 mm/min |
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Adjusting stroke |
0~90 mm |
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Control modes |
Electrical or manual |
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Mechanical structure |
Precision leadscrew |
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System Controller |
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System display |
10 inch Color LCD touch screen |
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Operation mode |
Manual or automatic operation |
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Control accuracy |
≤0.001 ml/min |
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Motion mode |
Single axis, multi axes, and automatic control of nozzle support in both vertical and horizontal direction |
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Control mode |
PLC control for automatic mode, manual mode, and positioning mode |
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Motion speed control |
Each axis can be set independently |
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Function of the controller |
The machine responses to set parameter real time; not necessary to stop the machine. All process parameters can be stored automatically and copied; history data traceable; set and monitoring the processing time, remaining time and motion distance |
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Temperature control |
Automatic with set temperature |
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Temperature and humidity |
Thermometer and hygrometer |
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Humidity control |
Automatic with set humidity |
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Heating equipment |
Selectable between insulation plate and heating tube |
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Exhaust |
One |
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Specially designed Syringe Pump |
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Syringe |
Compatible with standard 2.5 ml (or 3 ml), 5ml, 10ml, and 20 ml syringe |
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Propelling speed |
0.001~9.999 ml/min, customizable |
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Quantity of syringe pump |
2; one for each syringe for precise control |
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Speed adjustment accuracy |
0.001ml/min |
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Syringe pump stroke |
0～75 mm |
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Mechanical structure of syringe pump |
Precision leadscrew |
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Multi-function Moving Platform for Syringe Pump |
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Quantity of Working Platform |
1 |
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Movement |
Moving continuously in vertical and horizontal direction to ensure uniform thickness of nanofiber film collected |
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Platform moving speed in horizontal direction |
5~450 mm/min, reciprocating movement for uniform thickness and properties |
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Platform stroke in horizontal direction |
0~145mm |
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Platform stroke in vertical direction |
0~100mm |
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Mechanical structure |
Precision leadscrew |
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Standard Nozzle and Coaxial Nozzle for Core Shell Structured Nanofiber |
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Standard nozzle |
SS 304, gauge 14 (25mm), gauge 20, 21, 22 at 50mm |
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Extended nozzle |
Gauge 20, 21, 22 at 90mm |
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Nozzle support adjusting angle |
0~160° |
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Internal diameter of nozzle available for coaxial nozzle |
0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9mm |
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Internal diameter of the shell |
1.3 mm and 1.5mm |
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A set of selected coaxial nozzle (a shell, a core, fittings, and accessories like PE tubing) is included in the package |
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Nanofiber and Yarn Collectors |
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Mandrel collector for collecting electrospinned nanofiber film |
SS304, Ø100mmX150mm, included |
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Rotation speed of mandrel collector for collecting nanofiber electrospinning |
0~100 rpm, continuous adjustable |
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Mandrel collector for vortex yarning |
Ø60mmX120mm, included |
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Rotation speed of mandrel collector for collecting nanofiber yarn |
0~100 rpm, continuous adjustable |
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Rotation speed of funnel for vortex yarning |
0~1200 rpm, continuous adjustable |
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Nanofiber yarn core enforcing unit for manufacturing nanofiber yarn with ultra high modulus |
Specification: Ø0.08~ Ø0.5mm; Tension: 20~300g |
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Plate collector for manufacturing nanofiber film |
100mmx200mm, included |
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Capillary collector for manufacturing artificial blood vessels |
Ø5~ Ø10mm, optional |
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Heating system |
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Heating system |
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Control |
PLC |
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Temperature range |
22~40°C |
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Temperature accuracy |
±1°C |
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Power for heating |
1200W |
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Temperature display |
Digital |
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Accessories |
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Light |
LED, 300LX |
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Spinning observation light |
LED, for observing topography of spinning or nanofiber yarning process |
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Exhaust diameter |
Diameter 100mm or customizable |
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Exhaust |
180m3/h, adjustable |
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Temperature display |
Digital |
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Safety |
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1 |
Overvoltage protection |
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2 |
Interlock door protection |
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3 |
High voltage cut-off protection for door opening |
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4 |
Warning light for running machine |
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5 |
Emergency stop |
Recent Clients
National Academies of Sciences, Engineering, and Medicine, National Laboratories of USA, and University of Munich
Additional Notes
1. Lead time: 8 weeks
2. Seller from Canada, onsite services available
3. Free shipping for US and Canada, duty, and custom clearance included in the price when applicable
4. Accept custom OEM if there are any special requirements for your application 5. All university clients from US and Canada are entitled to payment term of net 30 days automatically. No worry, No stress, No Risk.
6. All units of the system are customizable and can be purchased separately. Ask for details.
